Process Gas Chromatographs PGC5007 Total sulfur analyzer ABB-PGC5007-Shanxi Runsheng

Your current location: Home - Product - ABB

Process Gas Chromatographs PGC5007 Total sulfur analyzer ABB-PGC5007

The PGC5007 performs a Total sulfur analysis for a range of streams, liquid and vapor, from natural gas to gasoline and diesel.A fixed volume of sample from the process stream is injected via a sample inject valve. Air transports the sample into the furnace, where it oxidizes the sample to carbon dioxide, water and sulfur dioxide. These components are separated using packed columns and pass into the Flame Photometric Detector (FPD), where the trace levels of Total Sulfur are measured.A fixed volume of sample from the process stream is injected via a sample inject valve. Air transports the sample into the furnace, where it oxidizes the sample to carbon dioxide, water and sulfur dioxide. These components are separated using packed columns and pass into the Flame Photometric Detector (FPD), where the trace levels of Total Sulfur are measured.

Contact Us

PRODUCT TAGS

Digital Output Module

Digital Quantity Module

Editable Controller

Electric General Gas Turbine Card

Electric Machinery

Excitation Control Module

Excitation System Controller

Programmable Controller

Program Module

Redundant System

Shipbuilding Industry

Ship Controller

Steel Works

Description

　　Many products are not yet listed. Please contact us for more product information.

　　If the product model differs from the displayed image, the model number shall prevail. Please contact us for specific product images; we will arrange to take photos in our warehouse for confirmation.

　　We have 76 shared warehouses worldwide, so it may sometimes take several hours to accurately return the information to you. We apologize for any inconvenience. Of course, we will respond to your inquiries as soon as possible.

　　PGC5007 Other Names:

　　PGC5007 Gas Chromatograph

　　PGC5007 PLC Process Gas Chromatograph Total Sulfur Analyzer

　　Product Positioning and Series Background

　　Series Affiliation: A core member of the ABB PGC5000 series, specifically designed for the analysis of total sulfur, hydrogen sulfide, and carbonyl sulfide. Along with the PGC5000B/C/5009, it belongs to the distributed intelligent column oven system. Over 30,000 units have been installed globally, widely used in the oil, gas, chemical, and environmental protection industries.

　　Core Architecture: Distributed control is achieved between the PGC5000A Gen2 main controller (10-inch SVGA touchscreen, redundant Ethernet, MODBUS communication) and the intelligent column oven (PGC5007) via intrinsically safe fiber optic cable. A single controller supports up to four column ovens working collaboratively.

　　Technical Features and Performance Advantages

　　Detector Configuration:

　　Standard Configuration: Flame Photometric Detector (FPD), providing high sensitivity for sulfur compounds with detection limits down to the ppb level.

　　Analytical Range: Supports gaseous and liquid samples (such as natural gas, gasoline, and diesel), with measurement ranges from ppb to percentage levels, conforming to standards such as ASTM D5453 and D7041-04 (2010).

　　Oxidation Furnace Design:

　　Temperature Optimization: The 900°C oxidation furnace ensures complete oxidation of samples to SO₂, improving detection accuracy. The furnace has a long lifespan and is easy to maintain.

　　Sample Handling: Equipped with a dynamic reboiling sampler (DRS2170) to solve complex sampling problems. The liquid injection valve and vaporizer optimize heavy sample analysis, avoiding contamination caused by partial vaporization.

　　Accuracy and Reliability:

　　Accuracy Specifications: Repeatability error ≤ ±0.1 mg/L (concentration ≥ 0.2 mg/L), conforming to ASTM D5453, GB/T 11060.8, and other standards.

　　Explosion-proof Certification: Ex d explosion-proof design, suitable for Class I Div 1, ATEX Zone 1 and other hazardous areas. Operating temperature 0~50℃, 95% non-condensing humidity, protection rating IP54.

　　Sample Handling System: Supports dynamic reflux sampler (DRS2170) and various injection valves (such as rotary valves and diaphragm valves) to adapt to complex sample conditions (such as high-viscosity liquids).

　　Communication and Expansion:

　　Industrial Communication: Supports redundant Ethernet and MODBUS RTU, and can be integrated with DCS systems for remote data monitoring and process linkage.

　　Multi-path Analysis: A single column box supports multi-path, multi-component analysis, with a single controller connecting up to four column boxes, expanding the analytical range.

　　Structural Advantages:

　　Compact Design: Small footprint; can be vertically stacked or combined with PGC5000B/C/5009 column boxes, reducing cabinet space requirements.

　　Modular Configuration: Supports single detector or multi-path analysis, with up to four analytical paths, enabling simultaneous multi-component detection.

　　Digital Control: Distributed control is achieved through the PGC5000A second-generation main controller, supporting redundant Ethernet, Modbus RTU communication, and DCS system integration.

　　Application Scenarios and Industry Value:

　　Oil and Gas:

　　Total sulfur analysis of natural gas (compliant with GB17820-2018 standard), control of gasoline/diesel hydrodesulfurization processes.

　　Monitoring hydrogen sulfide and carbonyl sulfide content to ensure gas quality and environmental compliance.

　　Chemical Industry and Environmental Protection:

　　Sulfide monitoring in ethylene and acrylonitrile chemical plants; process control in ethylene oxide plants.

　　VOCs and PAMS (Potassium Ozone Precursor Mechanisms) analysis in environmental monitoring.

　　Power Industry and Metallurgy:

　　Dissolved gas analysis in transformer oil (e.g., H₂S detection) to provide early warning of equipment malfunctions.

　　Sulfur compound monitoring in blast furnace and converter gas to optimize smelting processes.

　　Comparison with Similar Models

　　Features: PGC5000, BPGC5000, CPGC5007

　　Detector Quantity: 1 (sTCD/mTCD/FID/FPD), up to 2 (multi-detector configuration); dedicated FPD, focusing on total sulfur/hydrogen sulfide/carbonyl sulfide

　　Valves: Up to 4, up to 6; optimized flow path design, supporting multi-flow path analysis

　　Application Scenarios: Basic tasks, measurement, complex multi-component analysis; dedicated to total sulfur and related sulfur compound analysis

　　Oxidation Furnace Temperature: Not specified, 900°C, ensuring complete oxidation

　　Expansion Capabilities: Single controller supports 4 column ovens; single controller supports 2 column ovens; single controller supports 4 column ovens, focusing on total sulfur analysis

　　Performance Highlights:

　　High Sensitivity: The FPD detector achieves ppb-level detection limits, meeting the needs of trace sulfur analysis.

　　Reliability: Ex d explosion-proof certified (Class I Div 1, ATEX), suitable for hazardous areas; stable oxidation furnace temperature control, reducing environmental interference.

　　Ease of Use: The 10-inch SVGA touchscreen supports "click + drag and drop" operation, simplifying method development; automated sample introduction and oxidation processes reduce manual intervention.

　　Technical Specifications Summary

　　Main Controller: 10-inch SVGA touchscreen, supports Chinese and English operation; redundant Ethernet + MODBUS communication; USB port for configuration backup.

　　Power Consumption and Gas Supply: 100-240VAC power supply, purge gas flow rate 3.6 SCFM, leakage rate ≤5.97 SCFM.

　　Certification Standards: Compliant with ASTM D5453, D7041-04 (2010), IECEx, ATEX, GB/T 11060.8, etc.

　　Compliance: Compliant with international and domestic standards (such as ASTM, GB), ensuring data accuracy and compliance, supporting emerging applications such as carbon capture and storage (CCS) and renewable natural gas.

　　Measurement Range: Total sulfur content of gaseous/liquid samples from ppb to 100% (depending on detector configuration).

　　Analysis Cycle: Maximum 21,600 seconds (6 hours), supports fast analysis modes (e.g., ASTM D3710 gasoline analysis < 4 minutes).

　　Communication Interfaces: Redundant Ethernet, Modbus RTU, USB port (for configuration backup), compatible with DCS systems.

　　Environmental Adaptability: Operating temperature 0~50℃, explosion-proof rating Class I Div 1, Groups B/C/D, suitable for IIB+H2 hazardous areas.

　　Power Consumption: 120/240 VAC power supply, purge gas flow rate 3.6 SCFM, leakage rate ≤ 5.97 SCFM.

　　Summary: The PGC5007 total sulfur analyzer, with its dedicated FPD detector, 900°C oxidation furnace design, high-precision detection capabilities, and multi-path analysis advantages, has become a core analytical device in the petroleum, natural gas, chemical, and environmental protection industries, providing accurate data support for production safety, quality control, and process optimization.

　　Please note that all products on this website are specialty items, and market prices are constantly fluctuating.

　　Please refer to customer service for a specific quote, as the price may not be accurate for new products.

　　Please confirm the model, product, price, and other details with customer service before placing an order. This website is currently in use.

　　New items are available for sale; please contact customer service for further information.