Control Builder A-PM664 3BSE014664R1

　　Control Builder A (former name: AMPL Control Configuration) includes all software necessary to configure Advant OCS. It is delivered on CD-ROMs and includes:

　　• Application Builder

　　• Function Chart Builder

　　• Bus Configuration Builder.

　　As options are available:

　　• On-line Builder

　　• AMPL PC and DB Element Libraries including libraries for:

　　– Advant Controller 100 Series

　　– Advant Controller 400 Series

　　– MasterPiece 200/1

　　– AdvaSoft.

　　NOTE:To work with Function Chart Builder, at least one AMPL PC or DB Element Library must be installed. Further AMPL PC and DB Element Libraries are available from various Business Units and other ABB companies for application specific extensions of controllers.

　　Control Builder A 1.0 supports Advant Controller 160 version 2.1 in two target variants:

　　1. Target “AC 160 with PM64x 2.1” for Processor Modules PM640, PM644, PM645, or

　　PM646.

　　2. Target “AC 160 with PM66x 2.1” for the new Power PC based Processor Module PM665.

　　These two targets will be available in Application Builder as soon as the option AC160 AMPL Libraries 3.0 is being installed on your system.

　　Chapter 2 Software Functions

　　Process Control Software

　　Process control applications are programmed in the ABB Master Programing Language (AMPL). The building blocks of AMPL are called PC elements which covers a wide range of functions.

　　The Engineering Stations support type circuits; standard solutions to control problems in an application area or in a specific application project. A type circuit may comprise all the functions to control motors, pumps, valves, temperature loops, etc., including all the necessary definitions for I/O and operator communication. It can be tested and corrected before it is multiplied. This means optimization of engineering work by using standard solutions.

　　AMPL

　　For Advant Controller 160 a comprehensive library of PC elements is available (Table 2-1). Chapter 4.3.1 shows in which options they can be found.

　　Chapter 3 Hardware Functions

　　Controller Hardware

　　The hardware of Advant Controller 160 consists of Processor Modules, Communication Interface modules, Submodule Carrier, I/O modules with process connectors, subracks, cable ducts and power supplies.

　　Subracks and cable duct are designed for wall mounting or mounting in cabinets. Normally they are mounted in cabinets.

　　The modules are housed in a sheet-steel enclosure which protects the circuit boards. The enclosure has openings at the top and bottom for air convection. It meets the IP20 protection class of IEC 529.

　　Processor Modules

　　Six different types of Processor Modules are available for Advant Controller 160:

　　1. Processor Module PM640 for non redundant processing.

　　2. Processor Module PM644 for non redundant processing with PROFIBUS-DP master interface on the Processor Module.

　　3. Processor Module PM645 (type B) for parallel processing with data exchange via high speed link and with rotational speed signal input onboard.

　　4. Processor Module PM646 for redundant processing with additional hardware and software monitoring functions required for safety application systems.

　　5. Processor Module PM665. Same features as PM645, but based on Motorola Power PC microprocessor, with more RAM and approximately sixfold better performance.

　　Processor Module PM640

　　Processor Module PM640 uses a Motorola MC68360 processor, 1 MByte nonvolatile memory (Flash PROM) for user built applications and 2 Mbyte nonvolatile memory (Flash PROM) for the system software, and 2 MBytes SRAM. At start-up the application is copied from the nonvolatile memory into the SRAM memory where it is executed. The memory is not expandable.

　　PM640 has two RS 232-C ports at 9,600 Baud dedicated for connection of an Advant Station 100 Series Engineering Station and for connecting a local Operator Station via MODBUS I protocol.

　　Processor Module PM644

　　Processor Module PM644 has all features of PM640 as described above plus the following ones:

　　Processor Module PM644 contains a second Motorola MC68360 processor with extra 2 MByte nonvolatile memory (Flash PROM) for the system software and extra 2.25 MByte SRAM for PROFIBUS communication.

　　Processor Module PM644 has a PROFIBUS-DP master interface with RS 485 port for data exchange with PROFIBUS slaves.

　　PM644 additionally contains two rotational speed signal input ports of type RS-422.

　　Processor Module PM645 (type B)

　　The Processor Module PM645 (type B) has all features of PM640 as described above, plus the following ones:

　　• A second Motorola MC68360 processor with extra 512 kbyte nonvolatile memory (Flash PROM) for the system software and extra 2 MByte SRAM.

　　• Two RS-422 ports (high-speed-serial-links) for signal and data exchange between Processor Modules for application and system purposes.

　　• A redundancy voter for dual and triple redundancy.

　　• Two rotational speed signal input ports RS-422.

　　Processor Module PM646

　　Processor Module PM646 has all features of a PM640 as described above, plus the following

　　ones:

　　• Processor Module PM646 contains a second Motorola MC68360 processor with extra 2 MByte nonvolatile memory (Flash PROM) for the system software and 2 MByte SRAM.

　　• The 2 MBytes SRAM is extended with a secondary 2 MBytes SRAM (Mirror-RAM) for a redundant data storage with a hardware-based data comparison.

　　• Processor Module PM646 contains two RS-422 ports (high-speed-serial-links) for signal and data exchange between Processor Modules for application and system purposes.

　　• Processor Module PM646 additionally contains a redundancy voter for dual and triple redundancy.

　　• Both printed circuit boards of PM646 contain a watchdog circuit with outputs combined for triggering the on-board relay (Implementation of an independent “Second Shutdown Path” for safety systems).

　　• Processor Module PM646 has an extended 5 V power supply supervision with under- and overvoltage detection.

　　Processor Module PM665

　　• The Processor Modules PM665 uses a Motorola MPC8240, a member of the Power PC microprocessor family, with 1 MByte nonvolatile memory (Flash PROM) for user built applications and 2 Mbyte nonvolatile memory (Flash PROM) for the system software, and 64 MBytes SDRAM. At start-up the application is copied from the nonvolatile memory into the SDRAM memory where it is executed.

　　• PM665 has all features of PM645B as described above. In addition

　　– both RS 232-C ports can operate at 116 kBaud.

　　– port Com A is dedicated for connecting an Advant Station 100 Series Engineering Station and for loading the communication software and system software.

　　– port Com B is equipped with full modem signals for connecting a local Operator Station or panel via MODBUS I protocol. Com B uses a male 9 pin connector.

　　Interface Module Carrier

　　The purpose of the submodule carrier is to carry communication interfaces. Each Advant Controller 160 can accommodate one SC610 submodule carrier module. Note that an SC610 can only be operated with a PM640, a PM644, a non redundant PM645, a PM646, or with a PM645B, PM646, or PM665 in station redundancy.

PM665 3BDS005799R1.pdf

Discounted product recommendations:
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PPD517 3BHE041576R3011
PDD200A101 3BHE019633R0101
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PDD205A1121 3BHE025335R1121
PDD205A1121 3BHE025335R1121
PDD500A101 3BHE037649R0101
PDD500A101 3BHE037650P201REVA
PDD500A101 3BHE037649R0101

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