PCS6000 Medium Voltage Wind Turbine Converter System Service Manual VLM70 3BHE034262R0001

　　Commissioning tools

　　The commissioning tools (according to Table 3–2) are intended for com-missioning of the PCS6000, but they are also used for service tasks.

　　RCI-Box XU D194

　　Figure 3–8 RCI-Box XU D194 with power cables and fiber optic cables

　　– Weight: approximately 2 kg

　　– Length: 275 mm

　　– Width: 136 mm

　　– Height: 101 mm

　　– Input: 24V DC

　　The RCI-Box (Remote Control Interface) XU D194 is used to transfer digital measurement signals from the main controller to an oscilloscope. This allows to monitor internal measurement signals in real-time without having to install any probes in the converter.

　　The digital internal signals are converted to analog signals and sent to the oscilloscope by the RCI-Box. The signals to be monitored can be freely selected in the PCS6000 HMI. A maximum of 8 channels can be monitored simultaneously with one RCI.Box.

　　PCS6000 HMI

　　The PCS6000 HMI is used for monitoring/controlling of the converter during commissioning and service. It will be installed locally on the IPC (Industrial PC) in the converter. Access is obtained remotely using the remote desktop protocol.

　　– Functionality of the PCS6000 HMI:

　　– Single line diagrams of converter status

　　– Main operational status values

　　– Alarm / fault viewer

　　– View / operate inputs and outputs signals

　　– Overview and control of converter state

　　– Usage of RCI-Box

　　– Online measurement data monitoring (option)

　　User interface (main screen) of the PCS6000 HMI:

　　Filling kit for PCS6000 water cooling

　　Figure 3–10 Filling kit for PCS6000 water cooling

　　– Weight: approximately 10 kg

　　– Length: 400 mm

　　– Width: 300 mm

　　– Height: 300 mm

　　– Power: 850 W

　　– Input: 1x 220 - 240 V AC 50Hz

　　The filling kit for PCS6000 water cooling is used to fill the water cooling system with cooling liquid. It consists of a pump with one hose to connect to the converter (with connection) and one to the water source.

　　The standard length of the tube between pump and converter is 2 meters.

　　The use of the filling kit for PCS6000 water cooling is described in the Operation and maintenance manual of the PCS6000 water cooling system (provided in Appendix A06, Data sheets components of the user manual).

　　Filling kit extension tube

　　Figure 3–11 Filling kit extension tube

　　– Weight: 0.25 kg/m

　　– Outer diameter: 22 mm

　　If the tube of the filling kit for PCS6000 water cooling is not sufficient, ie, if the distance between the converter and the water source is bigger than 2 meters, an extension tube is available.

　　The length of the extension tube can be selected (maximum 25 meters).

　　Replacement tools

　　The replacement tools (according to Table 3-3) are required very seldom and therefore it is suggested to bring them on site only when required.

　　Reactor replacement kit

　　Figure 3–12 Reactor replacement kit

　　– Weight: approximately 6 kg

　　– Length: 700 mm

　　– Width: 570 mm

　　– Height: 206.5 mm

　　The reactor replacement kit can be installed at the lower beam of the cabinet to pull out the filter reactor on its slides. Two M10 ring bolts (not shown in Fig. 3–12) are also part of the reactor replacement kit.

　　The use of the reactor replacement kit is shown in Fig. 10–99.

　　Base beam lifting jack

　　Figure 3–13 Base beam lifting jack (3BHE039648R0001)

　　– Weight: approximately 1 kg

　　– Length: 100 mm

　　– Width: 75 mm

　　– Height: 125 mm

　　The base beam lifting jack can be hooked into the top frame of the converter cabinet, eg, to hang up a chain-block. The structure of the converter can carry a maximum 250 kg load on the lifting jack in any top frame mounting position.

　　The use of the base beam lifting jack is shown in Fig. 10–80 “Use of chain-block to lift out pump” on page 231

　　Figure 3–14 Chain-block

　　– Weight: 2.4 kg

　　– Length: 84 mm

　　– Width: 88 mm

　　– Height: 217 mm

　　Chain-block

　　Figure 3–14 Chain-block

　　– Weight: 2.4 kg

　　– Length: 84 mm

　　– Width: 88 mm

　　– Height: 217 mm

　　The chain-block is used to remove heavy parts as transformers, reactors or pumps from the cabinet. It has to be used together with a base beam lifting jack (see section 3.4.2, Base beam lifting jack, page 42).

　　The use of the chain-block is shown for example in Fig. 10–80.

　　Pump maintenance table kit (Only for Swedewater WCU)

　　Figure 3–15 Pump maintenance table kit

　　– Weight: approximately 8 kg

　　– Length: 729.5 mm

　　– Width: 280 mm

　　– Height: 1047.5 mm

　　The Swedewater WCU pump maintenance table kit consists of a support table plate and two pairs of legs (long for the upper pump and short for the lower pump).

　　The use of the pump maintenance table is shown for example in Fig. 10–79 “Pump maintenance table with long legs (for upper pump)” on page 231.

　　Please note that the pump maintenance table kit can only be used with converters delivered after 1st January 2013. For converters delivered before that date this table can only be used partly (if the corresponding mounting holes are available).

　　Generator breaker replacement kit

　　Figure 3–16 Generator breaker replacement kit

　　– Weight: 33.7 kg

　　– Trolley length: 800 mm

　　– Trolley width: 600 mm

　　– Trolley height: 1000 mm (foldable)

　　– Rail length: 800 mm

　　The generator breaker replacement kit consists of a trolley and two trolley track beams. With the trolley the generator breaker can be pulled out of the cabinet. The trolley can also be used for transportation of material.

　　The use of the generator breaker replacement kit is shown for example in Fig. 10–125.

3BHS600000_E80_RevF_Service_Manual_PCS6000Product accessories(2)(1).pdf

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